English Paper Piece Hexagon Quilt

Three years ago today, in March 2020, I started making an English Paper Piecing (EPP) quilt using a pack of fat quarters I bought on eBay a while back. It’s honey bee themed, which I thought was great for the hexagon design I wanted to try.

I’ve made quilts before but never tried EPP, which I learnt about from a friend I used to work with. It’s a slow meditative process and feels more about the journey than the actual destination.

My initial set up just making a sample to see how it works.

My tiny sewing kit I put together. It’s got everything you need on the go inside a tin the size of an altoid mint tin:

  • Thread on a bobbin (to save space)
  • Mini Scissors
  • Tiny pin cushion with needles
  • Jar of pins
  • Tiny Pencil
  • Paper tape measure and the metal end of a broken tape measure 2 1/2”
  • Safety pin
  • Button
  • Thimble
Making more…

The process of making an EPP quilt is very straight forward and I find quite relaxing. It’s got a few steps so you can almost set up a little production line, so once you have enough you can move onto the next thing, and if you get fed up with that you can go back and repeat the first few steps.

Step One – Chose your design

This step goes hand in hand with picking your fabric. I already knew I wanted to use hexagons just because I really like the look of them, they are classic and are really effective at creating interesting patterns. So it made sense to me to chose some bee print fabric. I bought my fabric on eBay, I just bought a pack of fat quarters, making sure they were 100% cotton.

Do some research on your design, I made a Pinterest board for inspiration. Click here to see my Pinterest board for ideas…

Step 2 – Cut out lot (Like hundreds!) of Paper Hexagons!

The internal measurement is the finished size of the hexies, so the size of your paper pieces, and the external measurement is the size you need to cut the fabric pieces. I left a 1cm seam allowance.

I’m making 1inch hexagons, so I made a cardboard template to draw around and cut out, but quickly lost the will to live.

So I bought this… Its a Fiskars 1” hexagon hole punch!!!! It literally saved this project and I 100% recommend getting one to save you cutting individual paper hexies. Here’s a link to them on amazon.

I used the kids old magazines , they were slightly thicker than normal magazine paper and matte so they worked really well and the punch can cut through about 4 layers at once (with a bit of force 😬) which really saves time.

Step 3 – Cutting your fabric hexagons

Yep, as it says on the tin really. You can either try to make the most of your fabric and cut your hexies as efficiently as possible OR you can be more fussy and cut more strategically so you get your hexies looking exactly as you want them. It depends on your design. I’ve done a bit of both but I’ve mostly been trying to be as efficient as possible.

Using the piece of cardboard I draw all my hexies out on my fabric just using a normal HB pencil. You can also just cut squares and trim the excess later, but again, I’m trying to use my fabric efficiently. This image is a still from a video I made at the beginning of my process, linked below.

This is just an example of one the more special hexies I’ve included in my quilt, an embroidered bee on calico.

You can cut them anyway you like basically. I started using a rotary cutter and mat but quickly reverted to my scissors. If you’re cutting squares or strips I’m sure using the rotary cutter is easier then. Whatever you find easiest.

Rotary cutter, scissors, mat, fabric bits and bobs.

Step 4 – Tacking/basting/gluing Your paper pieces to your hexies

I have preferred to tack my hexies around the paper pieces. I used clips to hold the folded 1cm of seam allowance around the paper, then tacked them in place using tacking thread. At first I was going all the way through the fabric and paper but realised it would make it difficult to remove the paper, tacking and it was taking longer. So now I do a sort of herrringbone tack around the seam allowance holding them in place without going through the paper.

You should be able to see a few examples of how I tacked the seam allowance in this pic.
And here you can see I was still going all the way through the layers. Avoiding this does make it a lot easier.

Many people also use fabric glue to secure the seam allowance to the paper pieces, but I haven’t got much experience with that. I know some people do find it quicker and easier, especially if you struggle with tacking or just want to speed things along!

Step 5 – Sewing your Hexies together

Once you have enough hexies you can sew them together! I made a sample first to try it out and see what I thought about it.

1st Hexi flower completed

In my YouTube video I start to sew together some hexies at about 42 minutes and have an explanation as to what I’m doing there.

Basically you put the right sides of your hexagons together, and do a whip stitch along the edge of the hexagon. You only need to pick up a small amount of fabric from each hexie for it to be secure. Work your way along the edge, until you get to the end, now either tie off your thread or add another hexie and continue until you’ve added 6 hexies around the outside of your central hexie. Then using the same tequnique sew each of the 6 outside hexies to each other, working out from the central hexie.

I tend to use gütermann polyester thread, doubled up for strength and I always use beeswax to help avoid tangles and to further strengthen the thread. Also, I can’t emphasise enough using a thimble! It took me a long time to get into using thimbles, but they are essential. It’s important to find one that fits your finger, it makes sewing so much easier.

Viola!! You’ve got it!! Now I used calico to go around the outside of my hexie flower and have gone from there. But that’s the basics. You can just use any inspiration now and crack on.

And just give in to the fact this is not going to be a quick project. I’ve been picking it up and down whenever i have time to work on it. It was right at the start of lockdown I first started it, when everything was on hiatus. Since then, I finished my degree, started a new job, had another baby!! 😱 Life is chaotic but you can just pick this up whenever you have chance. Make a few hexies, put it back down for a while. Don’t put any pressure on yourself to complete it. It’s a nice relaxing project that will keep you going for years.

A long slow-TV video I made of me just following the process. This was right at the beginning, when I first started making hexies for this project.

I hope you’ve enjoyed a little look into my process of making an EPP quilt so far. I’m sure there are more in depth tutorials and people with far greater experience in quilt making. But using my skills acquired from many years of sewing both as a hobby and professionally I can say I’ve really enjoyed the process so far and I’ll try to keep this blog more up to date

Theres lots of great communities online, on facebook for example to gain inspiration and support, so they’re definitely worth checking out.

As I hinted above, I’ve had a bit of a bonkers few years and had an extreme change in careers which I may go into in another post at some point. But just to share and hope you have a go at EPP too.

Thanks for reading 🙂

Kate x


Summer School Dates!

New summer school dates at Calon Yarns!

Come along and learn to sew! Check out my Events and work shops page and of course the Calon Yarns website for more info and how to book!

Sewing Surgery……help is at hand!

Saturday 27th July 2013 10:30 – 4:30pm

Are you in the middle of a sewing project and need some help?……

Would you like to start a sewing project but would like someone to guide you through the initial stages?…….

Maybe you have a garment you would like to alter/change/mend and are not quite sure where to start?……

This Sewing Surgery workshop will get you started or get you back on track…..whatever you need! Kate will guide you through your project, teach you new techniques and methods and soon that sewing project you’ve always wanted to get on with will be taking shape and your sewing confidence will grow!!

So why not spend the day making friends with your machine and unleashing your creativity!……numbers will be strictly limited so book soon!

Cost £48 (includes lunch and refreshments) If you would like advice about a project that you would like to undertake then please drop us a line on info@calonyarns.co.uk

Introduction to Machine Sewing Summer School

Saturday 3rd and Saturday 10th August 10:30 – 4:30pm 2013

Did you catch the Sewing Bee bug?……would you like to create beautiful homewares and simple clothes?

Why not come along to our Summer Sewing School and learn all your basics, get to grips with your machine and create a personal project!

If you would like some help in exploring your machine and mastering some of the basics of machine sewing then why not come along and join us for two days creativity!

We will learn the basics of how to thread the machine, wind bobbins, use all the dials and stitches and alter tension and stitch length. We will then look at simple seams, gathers and pleats and also introduce you to zips and buttonholes!

During the course you will put all your new found techinques into practise by designing and making a cushion cover, bag or other personal project with a zip or button fastening……what will you choose?

Cost £95 (includes all materials for practise, but not for your personal project, a light lunch on each day and refreshments)

We also run 6 week sewing courses, check out our ADULT CLASSES page.

Follow a Commercial Pattern – Machine Sewing

Runs over two weekends – Saturday 7th Sept and Saturday 14th Sept 10:30-4:30 2013

If you can use a sewing machine but would love to expand your skills and are keen to follow a commercial pattern, then this is the perfect mini course for you!

Bring along a pattern that you are keen to have a go at or we can help you with some pattern choices and over the two Saturdays you will learn how to cut your pattern to the size you require, how to adapt and adjust it to fit your size and shape, how to decipher all those confusing instructions and how to create a wonderful, bespoke and unique item of clothing…..your seamstress journey has just begun!

The first Saturday will be taken up with cutting our your pattern and fabric and starting simple sewing/piecing techniques. You will be required to complete some ‘homework’ between the two sessions. The second Saturday will be completeing your chosen project.

So why not get in touch and we’ll help you choose a pattern that can be completed in these two sessions!

Cost – £95 (patterns and materials are not provided. Refreshments and lunch is included)